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Air Conditioning & Thermal Management

Tesla air conditioning and thermal system repair in Surrey

On a Tesla, the air conditioning does far more than cool the cabin. It is part of the thermal management system that looks after the battery and drive unit, so a weak AC can be the first sign of a bigger problem.

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A Tesla Model S P100D connected to air conditioning service equipment in the MegaEV workshop

Signs of a thermal system problem

  • air conditioning that is weak, or gets weaker again soon after a regas
  • ‘Air Conditioning Unavailable’ or other climate warnings
  • radiator shutter alerts
  • heating that does not work properly in winter
  • slower charging than usual, especially in hot or cold weather

Why a regas is never the whole answer

If the system has lost refrigerant, it has a leak. Recharging it may bring the cold air back for a while, but the leak is still there. We diagnose the system first and find the leak before carrying out the repair and regas.

We test every AC system under pressure. On one Model S P100D, a high-pressure nitrogen test found leaks that a vacuum test had missed, despite a recent regas elsewhere. The full overhaul put it right properly.

Wider thermal management

We also diagnose the wider thermal system that keeps the cabin, battery and drive unit at the right temperature, including:

Year-round, not just summer

Thermal management matters in winter as much as in summer, because the same system warms the battery for charging and driving. If anything about your Tesla's climate or charging feels different, it is worth having it checked before a small leak or a sticking valve becomes an expensive repair.

Workshop Diary
All diary entriesarrow_forward
A Tesla Model S P100D with its bonnet open, connected to an AC service station and gauges in the MegaEV workshop

· 4 min read

Tesla Model S P100D AC and thermal system overhaul: why a regas is never the whole answer

A P100D came in with radiator shutter alerts and weak air conditioning, despite a recent regas. A high-pressure nitrogen test found leaks a vacuum test had missed. Here is the full overhaul, and why we now test every AC system under pressure.

Read morearrow_forward
A Tesla Model 3 radiator pack removed from the car, with leaves and road debris covering much of its surface

· 4 min read

Tesla Model 3 heat pump compressor failure: why one failed part can become a £3,000 to £5,000 repair

A Model 3 arrived with ‘Air Conditioning Unavailable’ and no cabin cooling. A failed heat pump compressor had contaminated the whole refrigerant system. Here is the full repair, and what owners can do to give the heat pump the best chance of a long life.

Read morearrow_forward
A white Tesla Model X on a lift in the MegaEV workshop, with its falcon wing doors open and a rear wheel removed

· 3 min read

Tesla Model X thermal system repair: a corroded AC pipe and a broken radiator shutter

A Model X came in with an air conditioning fault and a radiator shutter broken by road debris. Here is how we found a corroded rear AC pipe, and why thermal management matters so much on a Tesla, in winter as well as summer.

Read morearrow_forward
The interior of a blue Tesla Model 3 with the driver's footwell trim removed to reach the cabin heater

· 2 min read

Tesla Model 3 PTC heater replacement: one failed rod, fixed before it became an isolation fault

A Model 3 came in with a failed PTC heater, still driveable but at risk of an isolation fault. Here is how Tesla's own tests pinpointed the failed rod, and how we confirmed the repair afterwards.

Read morearrow_forward

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Prefer to call? 020 8064 3227, Mon to Fri, 8am to 5pm. Our lines are often busy while we work on cars, so a message is usually quicker.